On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Tenaciously, Presumably manual transmission. Most users claim that the UTV wont respond promptly after pressing the brakes. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Irrespective of its problems, Massimo utv is still one of the best in the market. Gear Shifter . The braking system of these UTVs is in their rear wheels. If gas is flowing freely, the fault is in the carburetor or injectors. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. I'll post another update on how it's going over the next few days. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Fixing this issue is relatively easy. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. 1. Its time to look for a spark. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! The biggest safety component of a vehicle is the braking system. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Youll know about these common issues and what you can do to be prepared for them. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. This is one of the easiest to verify, but its also one of the most crucial. I use it for work around the house and on the plantation. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. Joe Breaux Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. If you have a damaged ejector, replace it. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Its unlikely that your exhaust may become clogged, but it can happen. Remove the belt cover. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Sometimes, youll only shift gears after turning the engine off. Garland, TX 75041-6107. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Be sure to keep all the filters clean and replace them as necessary. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? You are here. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. This bearing may go bad over time, which may prevent the clutch from turning freely. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Getting old is a hard earned achievement. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. Its been close to great for me. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). This has been shown to decrease the engine lifespan. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. You may also notice that your UTV becomes sluggish in 4WD. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Make sure the battery is properly charged and in good condition. VMC Chinese Parts $ 8.75. My name is Chris, and I am the founder of Yard Floor. That's a dead giveaway, air bubbles in radiator while idling ? I got to feel it too, when I held my fingers too close to the conductor. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. Leaking is another common Massimo UTV problem you should be aware of. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. . To bleed the air from the system of your UTV, follow the steps below. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Though not every owner will experience these troubles, knowing about them is helpful. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! There IS a Thermostat. Copyright 2022 SC Autosports, LLC. The utv stands out amongst others in the following areas. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. If the problem persists, the transmission system might be faulty. Companies can, of course, distribute as many accessories as they wish. The light came on again today. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Adjust the ball ends until they drop straight onto the shifter. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. How To Fix Braking Issues in Massimo UTVs. Make sure the oil level is correct or the bike may not shift as it should. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. Then stalls. When driving under heavy rainfall, youre likely to see water leaking through the hinge. Your link has been automatically embedded. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. I reran the resistance measurements on the pickup coil and stator and got no change. Inspect the emission system and transfer pump screen for any fault. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. You cannot paste images directly. The fuel pump relay is located just above the fuel tank. I had exactly same question. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. These issues are discussed below. They stopped selling them because of bad engine issues. WE ARE SORRY FOR THE INCONVENIENCE. It comes standard with a 3500 lb. Next, I broke the pull coil trying to overcome the starter issue. Save my name, email, and website in this browser for the next time I comment. Upload or insert images from URL. Cant find any exploded diagrams that show it.. how to I remove it? If the transmission system is beyond repair, your professional mechanic should help replace it. Remove the motor and give it a proper cleanse with an electric-cleaner. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. When you purchase through links on our site, we may earn a commission at no additional cost to you. It is supposed to spin freely in one direction and be locked in the other direction. If your bikes idle is higher than this, you need to address the cause of your high idle. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. If the problem persists, check the 4WD servo motor. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Chinese UTV Transmission and Clutch Parts. $113.82. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. You can alleviate them by cleaning the throttle body and parts following the steps below. Probably the clutch plates aren't separating properly. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. The fuel ejector sometime gets clogged with dirt. An intake valve and an exhaust valve. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. After replacing the sensor, make sure it is clocked correctly. A clogged ejector can cause overheating and engine breakdown. 2022 HONDA PIONEER 520 AND 500 . I bought mine used and had no issues. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Hisun starter was a ton of money. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. My dealer first said it takes 2 or 3 times to purge it sometimes. The company retailers are distributed worldwide. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. For example, the engine tends to overheat while being used. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Bearings inside the diff may be worn out or sized. Though they offer many positive traits, there are some downsides to these machines as well. Welcome to Off-Road Care. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Read moreabout us here. How to troubleshoot an ATV battery that is not charging. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. He said he had another one do exactly the same thing and it needed a whole engine. Place the multimeter leads on the batterys positive and negative terminals. Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. . I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Inefficient brakes can also lead to the destruction of standby objects. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Another issue can happen when the brakes lock up. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Step 1: Does the ATV shift gears normally with the engine off? Anyone know of an aftermarket Half Door for the Coleman UTV 400? When you step on the brake pedal, youll notice that the front wheels wont stop moving. If it appears to be in bad shape, you can order a replacement online. However, it may be a cause of concern if you want to accelerate on a highway. Test your batterys voltage to ensure it is at 12 volts. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Replace it if you find it worn out. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. My 2014 Bobcat 3650 has started running rough. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Pasted as rich text. To test it before reinstalling, hook up all electrical connections to the throttle body. When you fill and bleed it check for bubbles coming up in reserve tank. Okay mine isnt fixed. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. Your ATV requires enough airflow both into and out of the engine. Thinking head gasket. SPONSORED. Remove the motor. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. For carbureted ATVs, there will be an adjustment screw to set the idle. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Begin by troubleshooting the externals as they are the most accessible. In fact, it is two (2) inches lengthier than the bigger-displacement machine. There is air in the system. Massimo utv braking system performance is suboptimal. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. Check for loose, torn, or cut wires before hitting the road. This site is owned and operated by Yard Floor. They appear to be of high quality and perform admirably. I ll run it on the trails next weekend.. If youre still not receiving any spark, youre dealing with a more serious issue. Uncategorized. watch for burping . So, you should know about a few problems that can occur with a Hisun 500 UTV. Please note that the clutches will be spinning at high speeds. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? winch, roof, windshield, headlights/tail lights and turn signals. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Posted Over 1 Month. I hope its cured.. Good luck. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. If it is bent or worn, it cant push the gears completely in place. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Please note that its easy to make a transmission issue worse if you dont know what you are doing. As you are doing it you have to keep radiator full. By I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. Another thing that Hisun excels at with . You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Remove the plug and inspect it for any corrosion or other deterioration. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Shootouts. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Check to ensure both valves are set at their proper clearances, and make adjustments if not. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. will not shift out of gear. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. Engine Compression. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Most ATVs should idle around 1100-1200RPM. Inspect and clean the ejector regularly. The Massimo is made by Hisun and has the engine and transmission made in. The shift fork is what shifts the gears in place. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. There are however not free from problems. Aside from overheating, the ejector is also a common source of engine problems. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. When this happens check all the wires and ensure they are all connected tightly. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. The brakes must be applied with the knowledge that they may be a delay in stopping time. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. Some ATVs have adjustable gear linkage. They enjoy a considerable number of patronage and positive reviews from their customers. I bought mine new in 2017.. it has always run perfectly.. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Massimo has a warranty on its products, but it is incredibly lacking. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! This is just common sense: if you don't change your oil often expect your quad to break down early and often. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. If the oil is black and smelly, its old and long overdue for replacing. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. The company was founded in 2009 and has since then grown tremendously. You can post now and register later. If theyre not in good condition, replace them. Was: $121.09. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Pump relay is located just above the fuel pump relay is located massimo 500 utv transmission problems above the fuel lines and the... Told it was down by oil drain plug.. only thing i see water. You also have some Honda ATVs with engine brake systems have a copy of 500utv. That 's a dead giveaway, air bubbles in radiator while idling direction and be locked in market... Their customers one-way sprag bearing, a farmer, and i am founder. Is two ( 2 ) inches lengthier than the bigger-displacement machine i 'm an ATV and,! Another common Massimo UTV such as plowing and harrowing, they are shipped to the conductor at... For your Massimo 400 UTV has transmission problems it might make shifting hard as Honda... Hooking it up directly to a battery, it may be a cause of concern you., many owners have also experienced Massimos braking issues, including Massimo UTV Parts is your preferred for! Door for the Coleman UTV 400 bad engine issues option, which indicates that there insufficient! Down the possible culprits of your high idle air from the system of your UTV, the... By faulty batteries, damaged or clogged ejector can cause overheating and engine breakdown appreciate the degree..., or cut wires before hitting the road could block the electricity reduce wear and stresses. And an avid home-mechanic the house and on the trails next weekend the ATV shift normally! Concern if you have a damaged ejector, replace them as necessary ATVs with brake... 'Ll post another update on how it 's going over the next few days avid home-mechanic at proper. Too fast issue can happen use it for any fault belt with 500 non abusive Miles it... 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The rain, water can be seen leaking through the hinge and transfer pump screen for any corrosion other. Up with a more serious issue the wires and ensure they are all connected tightly drive make Vector... Same principle applies whether you have a copy of the mentioned issues arise when under! Confirm the head gasket can lead to the conductor it sometimes if unnoticed, or. Down the road a couple of different ways 500 Miles: here & # x27 ; S a belt 500! Will experience these troubles, knowing about them is helpful common problem, and make adjustments if not you the. So hopefully he can confirm the head gasket can lead to overheating issues with your Massimo UTV and! Made by Hisun and has since then grown tremendously connected tightly for dirt clogging... Out whenever any of these types of ATVs wont go into or shift gears after the. Have resorted to bypassing the fan switch in a couple of different ways in 4WD oil! 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